Many business owners began to want to automate their production lines because of the market development. However, there are not many concepts and experiences for the application of automation equipment. It is often decided to purchase the equipment purely by the price of the manufacturer. The advantage of mastery has been given to peers. Let's take a look at how to make the right decision in this regard from the perspective of choosing a welding robot welding system.
The welding robot system, such as one set can complete more than 30 products in one day, assuming that the profit of one product is 10 yuan, then the profit per year (360 days) is 108,000 yuan. In this case, if the system with low efficiency is 10,000 yuan cheaper than the system with high efficiency, it is not suitable.
The efficiency of a welding robot system can be determined in many ways. Such as welding cycle (cycle), mean time between failures, average failure recovery time, zero recovery time, teaching time, etc., in addition to consider the service life, after-sales service, functional diversification and so on.
The length of the welding cycle (cycle) cannot be calculated from the average speed of the robot on the catalog. Because the robot must run according to the programmed trajectory throughout the welding process, and the trajectory is composed of many points, the quality of the trajectory directly affects the length of the beat. Because the motion of the robot is controlled by a closed-loop control system, many other robotic technical parameters have a large impact on the welding tempo, such as average positioning time, rise and correction time, velocity, acceleration, and so on. These parameters usually do not appear in the directory.
For arc welding robot systems, another factor that affects welding efficiency is the welding power source (welding machine). The influence of welding quality and welding speed on welding tempo of different welding power sources cannot be ignored. The ordinary welding power source has a welding speed of 50-70 cm/min, and the generated splash will invisibly increase the time of the grinding process. And a high-speed low-splash welding power source can achieve a welding speed of 100-150cm / min, resulting in a small amount of splash, a small amount, it is easy to remove. The longer the life of the equipment, the lower the production cost. Long-term normal operation can save equipment renewal and maintenance costs. Excellent after-sales service can minimize the negative impact of robot system failure on production. Such as comprehensive technical strength, response time in the service process, failure repair rate, service attitude and so on.
In the entire system, the variety of functions of the device should also be considered. In a welding robot system, several welding machines and cutting machines with different functions can be equipped. The system can perform CO2, MAG, MIG welding (molar gas shielded welding) and TIG (non-molten gas shielded welding). With plasma cutting or laser cutting, it can help companies win the ever-changing market.
Of course, if the company already knows the principle of robot application, you can choose the robot that suits you by referring to the system angle of the welding. If it is a traditional enterprise, the welding requirements and applications have not been automated, and it is not very familiar and familiar with how to better use the application of robots to improve production levels. Then, you can directly select some internationally renowned welding robot brands, or The application integrators of these branded robots will customize the overall transformation and optimize the mature and suitable solutions to meet the needs of the enterprise transformation or improvement plan that they need to achieve. This is also the fastest, most excellent and most effective upgrade path!
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